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Patronics

 

  
All on board for this KTP journey



 This Partnership received financial support from the Knowledge Transfer Partnerships programme (KTP). KTP aims to help businesses and organisations to improve their competitiveness and productivity through the better use of knowledge, technology and skills that reside within the UK Knowledge Base. KTP is funded by the Technology Strategy Board along with the other government funding organisations. These Partnerships involve combining the knowledge and expertise of an academic institution, such as the University of Plymouth, with the appointment of a talented graduate who works within the business or organisation on a strategic project. Visit www.ktponline.org.uk   


 

This KTP project with the University of Plymouth has exceeded all expectations. Craig has led on developing our in-house design facility and his involvement in the business, focusing on meeting new customers and providing sales opportunities, means he is a real asset to Patronics”
Mark Meyrick
, Managing Director, Patronics International Ltd

Established in 1988 Patronics International Limited is a customer focused company offering a one stop facility for all electronic circuit board manufacture and assembly requirements for some of the most respected Original Equipment Manufacturers in the UK. With a solid reputation as a quality supplier, Patronics focuses on high complexity products where greater engineering and technical support is critical. The majority of Patronics’ current clients are industrially based with 80% of sales within the UK, the remainder with mainland Europe, and the client list includes Electrolux and BT. www.patronics.co.uk

Patronics International Ltd teamed up with the University of Plymouth on a Knowledge Transfer Partnership to develop in-house design capabilities and deliver to customers’ growing design requirements rather than contracting such work out to third parties. An in-house design facility would enable Patronics to win design work from new and existing customers and provide a re-design service of obsolete parts focused towards high quality, low cost manufacture.

With the appointment of BEng Electrical/Electronic Engineering graduate Craig Lindsay in 2005, and with the support of academic experts Dr Phil Culverhouse and Mr Mike Miles from the University of Plymouth’s Centre for Robotics and Intelligent Systems and the School of Engineering, work began on establishing and integrating a new design department into current operations and developing the requisite design skills to support the business.

 

After undertaking an immediate review of Patronic’s existing capabilities and customers’ current and future design requirements, Craig compiled and presented a comprehensive report which included recommendations based on a comparative study into the merits of different CAD software packages that would best fit both company and customers’ needs. The preferred CAD Altium Designer 6.0 software package that included training, backup and future additional enhancements was sanctioned for purchase by the management board and introduced in to the company some six months ahead of schedule. In addition to his work on the software specification, Craig embarked on some technical training into circuit design technologies. This resulted in him being able to provide an in-house re-design solution enabling Patronics to make use of £150k worth of otherwise obsolete stock, saving an estimated £2,500 in external design costs and avoiding weeks in delay for delivery to the customer. The final stage of his KTP saw Craig developing, implementing and embedding robust and fully documented processes and procedures conforming to the ISO 9000 industry recognised standard. As a result of these technological advances, the KTP achieved more than 20% of sales for the year and significant operational improvements, ensuring a firm platform for future business growth. With Craig approaching each challenge with enthusiasm and a determination to succeed, he was offered and accepted the permanent position of Design Manager at Patronics to continue the company’s further development of a profitable in-house design department.

“These past few months have seen Craig concentrating on commercial design work, embedding processes within Patronics and expanding his experience in FPGA design. He has been hugely determined to make a success of this project and has remained totally focused whilst balancing his own personal development sensibly in a realistic approach to work.
Dr Phil Culverhouse , Senior Lecturer, University of Plymouth School of Computing, Communications and Electronics

Craig Lindsay, KTP Associate with Patronics International Ltd


                                                                                                                                                 The benefits of this KTP Partnership

 

To the Company:

  •  Successful development of an in-house design department within the Company’s commercial operations
  • 22% annual sales achieved through the new design work and significant operational improvements
  • New knowledge acquired and capability developed in using electronic design software FPGA (field-programmable gate array)
  • New capability developed in design for manufacture and design for test.
  • Significant savings achieved with the aid of an in-house design solution and utilisation of £150,000 worth of otherwise obsolete stock
  • Significant new contract awarded for fabrication with Heatrae
  • Increased technical knowledge and technical support tracking, especially related to obsolescence and sourcing alternative components
  • Integration of the design procedures into the existing ISO9000 accreditation / Quality Systems

  To the University:

  • Valuable insight gained into FPGA design solutions for manufacture
  • FPGA design work undertaken by Craig  of the bi-pedal robot PCB saved the University an estimated £1,000 for the hardware and £10,000 in design and implementation time
  • Enhanced understanding of the technical issues relating to design for manufacture in the commercial world
  • £500 worth of spare components for practical use in undergraduate projects
  • Involvement in the CAD Altium Designer 6.0 FPGA demonstration
  • Patronics’ Product Design Specification now used as a study aid for undergraduate engineers
  • Poster submitted on this KTP project for the university’s Vice-Chancellor’s Research and Innovation conference in April 2007
  • Case study on FPGA design work created for final year FPGA Design Module students

To the Associate:

  • Experience of leading a major technical commercial project key to the company’s competitiveness and future business growth
  • Associate represented Patronics at their first Trade Show at the Southern Manufacturers Exhibition
  • Successful completion of Certificate in Management Studies
  • Experience in undertaking new design work, negotiating and securing contracts with new and existing clients
  • Increased exposure to design, processes, design for manufacture and PCB CAD tool
  • Undertook an industry-recognised Certified Interconnected Designer (CID) qualification
  • Nomination for KTP Business Leader of Tomorrow Award Sept 2006
  • Acceptance of a permanent position with Patronics as Design Manager

“The challenges I have faced and experience gained through my KTP work has been absolutely amazing. The support from both the company and the university’s academic team has been invaluable, without which I wouldn’t have been able to develop my career to the position I find myself today, being able to make a real and very positive difference to this fantastic business”.
Craig Lindsay, KTP Associate with Patronics International Ltd

 


For further information about Knowledge Transfer Partnerships and other University services contact:
Research and Enterprise, University of Plymouth, Drake Circus, Plymouth, Devon PL4 8AA
Call:    0800 052 5600
Email: enterprisesolutions@plymouth.ac.uk
Visit:   www.plymouth.ac.uk/enterprisesolutions and www.ktponline.org.uk           

August 2008